MATERIAL HANDLING SOLUTIONS

Jyoti has been the ultimate manufacturers of vertical / horizontal transport systems such as bucket elevators and Conveyors for a very long time. We deliver bucket elevators for all bulk goods that have to remain undamaged during vertical transport. These bucket elevators are applied in a wide range of industries: from Cereals, pharmacy, food, animal feed to building materials and chemical products. Our range of products features rugged, low-maintenance components made from top quality materials and product-friendly technology.

Gentle Handling

Fragile products can be handled without product degradation.

Safe

High operational reliability thanks to effective safety features

Versatile

Serves a variety of industries and products – foods, chemicals, plastics, and more!

Energy Efficient

Most elevators run on fractional horse power motors

Long Life Cycle

Life span is measured in decades rather than years!

FLANGED INLET:

Complete with skirt board rubber, assures proper flow of material into the belt.

DISCHARGE SPOUT:

Designed for easy transfer of material from Conveyors to controlled openings such as bucket elevators or another conveyor.

TOP COVERS:

Portects the belt and your product from the elements. Also provides dust control option.

GEAR REDUCER DRIVE:

Right-angle gear reducer with roller chain final drive or shaft mounted gear reducer (fppt mount motor required). For heavy-use operations, or applications requiring a show belt speed.

HIGH CLEARANCE PACKAGE:

Used for bulky or large products such as earcorn,recyclables,etc. Consists of high sides or covers,open throat inlet hopper and raised moto mount. Clearance are designed to fit your specific application.

FULL LENGTH

Ensured proper flow of material onto belt throughout multiple inlets.

Carrying the material - Gently

belt-conveying-solutions

Substantial Forwader

  • Deep "U" type fabricated from suitable gauge, quality steel and flanged for accurate assembly. Modular design and bolted top cover sections for easier maintaince.
  • Tapered worm design available for special applications;with extended flanged inlet.
  • Mounted on Seamless tubular shaft, ends sleeved and machined for accurate fit.
  • Alternative fight design/Tubular Augers are available for special applications.
  • Standard flanged inlet/outlet. Can be provided loose/customized for site adjustment.
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  • Chain adjustments by means of double acme threated screws and self aligning adjusters at tail end.
  • All units are initially shop assembled to ensure perfect fitting and alignment. Prior to shipping,the assemblies are carefully labelled and section wise packed to suit site conditions and transportation.

Range of Appllication-Materials

  • Galvanized sheet steel for outdoor use.
  • Stainless steel for teh food industry and wet processing.
  • Powder-Coated for indoor use.
screw conveying solution
  • Modular from suitable gauge,quality steel, to suit machine duty, stiffened and flanged for accurate assembly.
  • Modular design and bolted top cover section for easier maintaince.
  • Fitted with UHMWPE support strips for low friction, noise reduced chain movement and enhanced casing life-On special request.
  • Standard Flanged inlet/outlet. Can be provided loose and customize for site adjustment, with motorized, electro pneumatic or rack and pinion operation.
  • Tail end shaft fitted with rotation detector for PLC interface.
  • Special heat treated chains in alloy steel with special fight fixing arrangement.
  • Chain adjustments by means of double acme threated screws and self aligning adjusters at tail end.
  • Specially counted UHMWPE flights for maximum conveying efficiency and abrasion free long working life.
  • Flanged bearings, sealed for life, with dust seals.
  • All units are initially shop assembled to enure perfect fitting and alignment. Prior to shipping, the assemblies are carefully labelled and section wise packed to suit site conditions and transportation.

Carrying the material - Gently

chain conveying solutions
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Elevator

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Elevator

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Elevator

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Elevator

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Elevator

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Elevator

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Installed Drier Plants

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Installed Drier Plants

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Installed Drier Plants

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Installed Drier Plants

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Drier

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Drier

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Drier

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Drier

Elevator

The efficient and silent rectangularly profiled bucket elevator guarantees fast operations and loading/Unloading of the dryer. The Elevator will give many years of service: all its structures are manufactured from stainless steel. The elevator comes equipped with a shaft-mounted geared motor, High tensile HR grade belting, stainless steel buckets and bolts, Heavy Duty top and bottom and delivery pipe all are specially designed for wet paddy circulation.

Storage Bins

Maximum number of tied Rods Supports higher peak lots and allowing more grain to move into storage faster than ever before. The design of storage bins increases the strength allowing you to go taller with your grain drying system and have more flexibility in design.

Sturdy construction

The driers consist of high grade stainless steel, and heavy duty steel structure which ensures a great strength and concise structures. Heavy duty construction makes durability for longer operation and minimal maintaince. Drier leg extensions are available and can be easily installed as needed for added clearness under the dryer.

Discharge Section

A heavy duty multi rotors disvharge gates provide work for the first in first out of grain flow. Provided variable speed motor, the unloading system speed can be automatically adjusted. This discharge system gives homogeneous flow, easy to clean and gently deliver it to the unloading point at the perimeter of the dryer.

drier technology

Drying Section

Homogeneous Grain Flow as number and thickness of baffles in chamber is more for smooth drying without formation of cracks in grain. All heated air must pass through the grain column resulting in total use of heated air. The dryer sections are designed to eliminate the rapid contact of the drying grain column with incoming hot air which reduce excessive grain breakage. Air baffles are Zig-Zag from row to row maximize grain tuinings during drying stage.

Air Ducts

Air Ducts for the grain and finest air flow through the dryer. The Stainless Steel air ducts designed in such way which provides equal and even hot air towards dryer, tunings during drying stage.

Steam Heat Exchanger

To rach the drying temperature level a steam heat exchanger is applied according to the source of steam (either boillers or Rice husk furnace). The Heat exchanger made of seamless carbon steel tube with aluminium extructed Fins. Steam pressure should be around 7kg/cm.

Centrifugaln Fan

Immense air volume enables the use of low drying temperature thus minimize internal breakage of grain. A high competence, back-ward curved centrifugal fan with low revolution speed and ensures trouble free operation and long service life. Power is economicaly and fully utilized to produce the best yield.